PRODUCTS

SPIRAL BEVEL GEAR

We can calcurate strength, design and manufacture high precision spiral bevel gears as customer need.

5 Axis CNC Milling Large Bevel Gears up to 2000mm dia.

IWASA TECH introduced 5 axis machining center for manufacturing the large bevel gears based on Cyclo-Palloid tooth form up to 2,000mm dia. Much has been said about green cutting and hard finishing of spiral bevel gears on the standard milling machine to eliminate the needs for the dedicated bevel machines with the expensive toolings and accessarires. Convincing argument can be made for the practical use of this technology in the large coarse pitch with the low volume bevel gear production. IWASA TECH employed our self-developed TCA program and CAD / CAM system to optimize the large bevel gear design based on Cyclo-Palloid system as well as NC program to realize the closed loop system linked with Cordinate Measuring Machine.
(Click the above "camera" mark in the picture to start the 4 minute movie.)

  • DMG DMU210P 5 axis CNC machine capable of milling the large bevel gear up to 2,000mm dia.

  • 5 Axis Milling Pinion with its long shaft

  • Gleason Sigma 3000GMM capable of inspecting gears up to 3000mm dia and 2000mm length pdf

IWASA TECH has a lot of experiences and ability to manufacture the high-precision spiral and straight bevel gear used for the power generations, the marine application and other industial equipments. We can calcurate the strength, design the optimum gears and manufacture high-precision spiral and straight bevel gears acording to customer's needs.

  • Soft & Hard Cutting Spiral Bevel gears on Klingelnberg KNC60

  • Tianjin Bevel tester to check the tooth contact patters on the gears up to 3000mm

  • Meshing Bevel gear set on Klingelnberg GKP851

Manufacturing capacity of high precision spiral bevel gear [mm]

Max module

No specific limitation on CNC machine
Spiral angle ±0~60°
Max PCD Φ2000mm
Min PCD Φ40mm
Max gear FACE WIDTH No specific limitation on CNC machine
Accuracy DIN 3